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AC 400V 500kW Resistive Load Bank

AC 400V 500kW Resistive Load Bank

The AC 400V 500kW Resistive Load Bank​ is a medium-to-large capacity intelligent dry-type load bank designed for performance verification, commissioning, factory acceptance and preventive maintenance of AC power sources. Rated at 500 kW at 400 V AC, 3-phase 4-wire, 50/60 Hz, with power factor = 1.0, it converts electrical energy into heat through industrial-grade resistive elements and dissipates that heat via a forced-air cooling system — delivering pure resistive loading with no reactive component.
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Description
Technical Parameters

Hebei Kaixiang Electrical Technology Co., Ltd. is one of the leading manufacturers and suppliers of ac 400v 500kw resistive load bank in China. If you're going to wholesale bulk advanced ac 400v 500kw resistive load bank, welcome to get pricelist from our factory. All customized products are with high quality and competitive price.

 

The AC 400V 500kW Resistive Load Bank​ combines precision load stepping, real-time data acquisition, triple-mode control (local / remote / intelligent), and comprehensive protection functions into a single integrated cabinet. It is the ideal testing solution for mid-range diesel and gas generator sets, UPS systems, inverters, switchgear, and critical power infrastructure​ in data centers, hospitals, marine vessels, telecom stations and industrial facilities.

Technical Parameters

 

 

Technical Parameters

Rated Voltage

/Frequency

AC three-phase four-wire, AC400V; 50/60Hz;

Max Load Power

510kW;

Load Step

Resistive load: divided into 11 gears,

Respectively: 1,2,2,5,10,20,20,50,100,100,200kW.

1. When used below the rated voltage, the gear power decreases according to Ohm's law.

Power Factor

1

Load Tolerance (each step)

±5%

Load Tolerance (overall)

±3%

Display Precision

0.5 class

Control Power Supply

external AC three-phase five-wire (L1/L2/L3/N/PE) AC380-400V, 50/60Hz;

Wire Connection

Load Power Supply Input--Copper bar (Star Connection)

Control power supply input--Terminal Block

Communication Interface

RJ45

Insulation Class

F Class

Working Mode

Continuous Working

Cooling

Forced air cooling, horizontal inlet and outlet, Air inlet and outlet with louvered frame and plate

Transportation

With lifting eyes and wheel castors and forklift at bottom.

Casing Color

Gray 7035

Dimension

About 1820mm×1400mm×1190mm

(long × wide × High, excluding the height of casters and lifting rings)

Weight

About 700kg

Operating Environment Parameter

Workplace

Outdoor

Work Temperature

-20℃~+50℃

Relative Humidity

≤95%

Altitude

≤2500M

Atmospheric Pressure

86~106kPa

 

02-400V500kW

Product Features

 

Dual-Mode Control (Local & Intelligent):​ Offers operational flexibility with local manual control via panel switches and meters, or advanced intelligent control via PC software. A hardware interlock switch ensures that selecting one mode automatically invalidates the other, completely preventing operational clashes.

One-Key Load/Unload:​ Users can preset the target power and initiate loading with a single master button press. The load bank engages exactly at the preset value, effectively eliminating load fluctuation during power transitions.

 

 

Local Digital Metering:​ The control panel is equipped with instruments displaying real-time 3-phase voltage, 3-phase current, active power, frequency, and working time.

Network Cable Communication:​ Intelligent control utilizes a direct network cable (Ethernet/RJ45) connection to the PC, offering excellent anti-interference capability and ensuring highly stable system control.

Flexible Load Patterns:​ Supports both Manual Load​ (input target power, system loads accordingly) and Automatic Load​ (user presets multi-stage sequences such as 0%→25%→50%→75%→100%→110% with configurable duration per stage).

Parallel Operation Management:​ When multiple load banks work in parallel, the software can centrally manage and display parameters for each individual unit as well as the entire parallel system.

High-Speed Data Acquisition:​ Minimum steady-state data resolving time of 1 second​ ensures accurate capture of stable-state generator performance.

03-400V500kW

 

Product Advantages

 

 

Stable & Interference-Proof Communication:​ Unlike traditional serial connections, the network cable interface provides robust resistance to electromagnetic interference, guaranteeing reliable data transmission and control stability-even in electrically noisy industrial environments.

Generator-Centric Testing:​ Specifically designed for steady-state load testing of generator sets, accurately capturing and displaying 3-phase voltage, current, active power, frequency, and runtime to verify performance under sustained loads.

Safe & Smooth Operation:​ The one-key preset-power function prevents sudden power spikes or dips during adjustment, protecting both the load bank and the generator under test.

Rapid Fault Diagnosis:​ Through software indicator lights, the load bank's working state is visually monitored. If an abnormal shutdown occurs, the system immediately prompts the specific protection trigger reason, drastically reducing troubleshooting time.

Turnkey Reporting:​ Automated generation of real-time/historical curves (Voltage, Current, Power, Frequency, Power Factor) and tabular data means zero manual compilation-ideal for third-party inspections and compliance submissions.

Scalable Architecture:​ The extended parallel testing function allows multiple units to be linked, enabling high-capacity testing far beyond a single unit's rated power.

 

Application Scenarios

 

 

Generator Set Commissioning & FAT:​ Perfect for conducting standardized steady-state step-load tests (0–110%) on diesel/gas generator sets directly on the production floor or at the installation site.

Multi-Unit Parallel Systems:​ Testing synchronized operation of multiple generator sets or parallel load banks to ensure balanced load sharing across the entire system.

Quality Assurance Labs:​ R&D departments and testing laboratories requiring high-resolution (1-second) data logging and automated curve generation for power equipment validation.

 

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