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AC 400V 1500kW Resistive Load Bank

AC 400V 1500kW Resistive Load Bank

The AC 400V 1500kW Resistive Load Bank​ is a high-capacity intelligent dry-type load bank engineered for rigorous testing and performance validation of large AC power sources. Rated at 1500 kW at 400 V AC, 3-phase 4-wire, 50/60 Hz, with unity power factor (PF=1), it absorbs electrical energy through industrial-grade nickel-chromium alloy resistive elements and dissipates heat via a high-volume forced-air cooling system — delivering pure resistive loading with no reactive component.
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Description
Technical Parameters

Hebei Kaixiang Electrical Technology Co., Ltd. is one of the leading manufacturers and suppliers of ac 400v 1500kw resistive load bank in China. If you're going to wholesale bulk advanced ac 400v 1500kw resistive load bank, welcome to get pricelist from our factory. All customized products are with high quality and competitive price.

 

Designed around a modular architecture, the AC 400V 1500kW Resistive Load Bank combines precision load stepping, real-time data acquisition, dual-mode control (local manual + intelligent PC software) and comprehensive protection functions into a single integrated system. It is the definitive testing solution for large diesel/gas generator sets, UPS systems, inverters, switchgear, wind turbines, hydro generators and critical power infrastructure​ in data centers, hospitals, marine vessels, offshore platforms, telecom stations and industrial facilities.
 

Technical Parameters

 

 

Technical Parameters

Rating Voltage/Frequency

3 phase 4 wire+ground AC400V/50Hz

Max Load Power

Resistive load: 1510kW

Load Step

Resistive Load:total 16 steps:1,2,2,5,10,20,20,50,100,100,200,200,200,200,200,200kW

When the input voltage is lower than the rated value, the load bank power changes according to Ohm's law.

Power Factor

1

Load Tolerance

(each step)

±5%

Load Tolerance(overall)

±3%

Display precision

Class 0.5

Control Power Supply

External connection: AC three-phase five-wire 400V 50Hz;

Internal connection: AC three-phase five-wire 400V 50Hz.

Note: The instrument displays the electrical parameters of the working power supply when connected internally.

Wire Connection

Load Power Supply Input--Copper bar (Star Connection)

Control power supply input--industrial connector

Communication Interface

RS485,RS232

Insulation Class

F

Working

Continuous

Cooling

Forced air cooling, side intake, top exhaust.

Transportation

Container packaging, with a personnel passage maintenance door on the box body that is locked, equipped with a ladder that can reach the top, air inlet and outlet covers, and internal protective nets to prevent foreign objects from entering. A forklift hole is provided at the bottom.

Color

RAL7044

Dimension

About 4000mm×2100mm×2100mm (L×W×H)

Weight

About 3500kg

Operating Environment Parameter

Work place

Outdoor

Temperature

-45℃~+40℃

Relative Humidity

≤95%

Altitude

≤2500m

Atmospheric Pressure

86~106kPa

 

02-1500kW

Key Product Features

 

Triple-Mode Control (Local / Remote / Intelligent):​ Offers maximum operational flexibility. Users can choose Local control​ via the cabinet panel, Remote control​ via an external remote control box, or Intelligent control​ via PC software. A hardware interlock switch ensures that only one mode is active at any time, completely preventing operational conflicts.

One-Key Load/Unload:​ Both manual and software controls support preset-power loading. Users simply set the target power value and press the master switch; the load bank engages smoothly at the exact preset value, eliminating load fluctuation during power transitions.

Comprehensive Local Metering:​ The local control panel is equipped with precision instruments displaying real-time 3-phase voltage, 3-phase current, active power, frequency, and more.

Product Advantages

 

Enhanced Accessibility Features:​ Designed for operator convenience, the control panel includes an integrated lighting switch​ (for low-light environments) and a reserved single-phase AC220V/50Hz power socket, providing temporary power for laptops or other field devices.

Flexible Communication Interfaces:​ Intelligent control utilizes a photoelectric-isolated RS485 interface for superior anti-interference and stable communication. Optional USB or RS232 connectivity is also supported via converters.

Dual Load Patterns (Manual & Automatic):​ The software supports simple manual input loading or complex automatic multi-stage sequences (e.g., 0%→25%→50%→75%→100%→110%) with user-defined durations for each step.

Parallel Operation Management:​ When multiple load banks operate in parallel, the software can centrally manage the entire system, displaying and recording parameters for each individual unit as well as the combined system performance.

Professional Data Export:​ All curves and graphs are exportable as .doc files, while raw test data is saved as .xls reports, both fully printable for documentation and compliance.

03-1500kW

 

Product Advantages

 

 

Unmatched Operational Flexibility:​ The addition of a Remote Control Box​ allows operators to safely control the load bank from a distance, away from the heat and noise, while the Intelligent PC mode​ enables fully automated, unattended testing.

Superior Signal Stability:​ Photoelectric isolation on the RS485 communication line provides exceptional resistance to electromagnetic interference, ensuring reliable data transmission even in electrically noisy industrial environments.

Operator-Centric Design:​ The built-in panel lighting​ and 220V auxiliary power socket​ demonstrate a focus on real-world usability-allowing technicians to power their laptops and work comfortably in dimly lit equipment rooms, containers, or outdoor sites.

Rapid Fault Diagnosis:​ The software visually monitors system status and, in the event of an abnormal protective shutdown, clearly displays the specific trigger reason (e.g., over-temperature, fan failure), drastically reducing troubleshooting time.

High-Resolution Data Capture:​ With a minimum data collection interval of just 1 second, the system captures fast transients and steady-state behaviors with high fidelity.

Turnkey Reporting:​ Automated generation of curves (Voltage, Current, Power, Frequency, Power Factor) and tabular data means zero manual compilation-ideal for third-party inspections, factory acceptance tests (FAT), and regulatory compliance.

 

Application Scenarios

 

 

Field Commissioning & Factory Acceptance (FAT):​ The remote control box and local panel make it easy to conduct standard step-load tests on generator sets and UPS systems directly on the production floor or at the installation site.

Outdoor & Containerized Deployments:​ The built-in lighting switch and 220V socket are invaluable for technicians working inside ISO containers, marine vessels, or remote telecom stations where auxiliary power and lighting may be limited.

Large-Capacity System Testing:​ Parallel testing capability allows multiple units to be linked for testing ultra-high-power sources such as utility-scale wind farms, data center backup generators, and industrial turbines.

 

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