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AC 240V/480V 100kW Portable Load Bank

AC 240V/480V 100kW Portable Load Bank

Triumph Load's AC Load Banks are the smallest AC load banks in the industry that offer unmatched capacities with rugged durability. Each load bank is fully self-contained and designed for portable AC load testing that can easily withstand harsh testing environments. Our resistor design and assembly make it possible to achieve smaller portable load banks than anyone in the industry.
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Description
Technical Parameters

Hebei Kaixiang Electrical Technology Co., Ltd. is one of the leading manufacturers and suppliers of ac 240v/480v 100kw portable load bank in China. If you're going to wholesale bulk advanced ac 240v/480v 100kw portable load bank, welcome to get pricelist from our factory. All customized products are with high quality and competitive price.

 

The AC 240V/480V 100kW Portable Load Bank​ is an ultra-compact, self-contained resistive load module engineered for performance testing, commissioning, and preventive maintenance of AC power sources. Rated at 100 kW at 480 VAC, 3-phase, 60 Hz​ (93.75 kW at 240 VAC, 3-phase; derates to 75 kW at 208 VAC, 3-phase), with unity power factor (PF = 1.0), it delivers pure resistive load in a lightweight, wheeled enclosure-making it the definitive solution for standby generator acceptance testing, UPS validation, ground power unit commissioning, and switchgear verification​ across data centers, healthcare facilities, telecom sites, marine vessels, and rental fleets.

 

Technical Parameters

 

 

Technical Parameters

Rating Voltage/Frequency

AC three-phase three-wire 220/440V/50Hz/60Hz

Max Load Power

100kW

Load Step

Resistive load: Divided into 5 grades

They are respectively: 5, 10, 20, 25, 40kW.

Explanation

1.When used below the rated voltage, the power of each gear decreases according to Ohm's law.

2. It can be used in single phase, and no processing is required for the sampling and display of the instrument.

Power Factor

1

Load Tolerance (overall)

±3%

Display precision

Class 0.5

Control Power Supply

External AC single-phase AC110-240V/50Hz/60Hz .About 1KW

Wire Connection

Load bank input--Rhino socket

Control power input--3core power plug

Communication Interface

RS485

Insulation Class

F

Working Mode

Continuous Working

Cooling

Forced air cooling, side inlet air, side outlet air.

Transportation

Haft

Color

black

Dimension

About 666mm×292mm×597mm (length × width × height).

weight

About :40kg

Operating Environment Parameter

Work Place

Indoor

Work Temperature

-20℃~+50℃

Relative Humidity

≤95%

Altitude

≤2500M

Atmospheric Pressure

86~106kPa

Ventilation distance

The air inlet is required to be 1~ 2 meters free of obstacles.

High temperature air outlet, more than 3 meters away from obstacles.

Safe working distance

There should be an isolation fence 1 meter away from the load cabinet.

When the load cabinet is working, there should be no idle personnel within 3-5 meters.

 

Product Functions&Advantages

 

 

1

Dual-Mode Flexible Control

Local Panel Control:​ Equipped with a local control panel divided into multiple power gears, enabling intuitive manual load switching and real-time data viewing-ideal for quick on-site checks without a PC.

Intelligent PC Control:​ Control the load bank via professional data management software for fully automated loading, real-time display, data recording, and test management.

Control Mode Interlock:​ A dedicated selector switch ensures only one control mode is active at a time, preventing conflicting commands and guaranteeing operational safety.

2

One-Key Load/Unload & Safety Interlock

Preset & Go:​ Simply preset the target power value via software or local control, then activate the master switch. The load bank engages precisely at the preset value, eliminating load fluctuation during power adjustment and protecting the equipment under test.

3

Comprehensive Real-Time Monitoring

Full Electrical Visibility:​ Both the local measuring instrument and PC software display 3-phase voltage, 3-phase current, active power, reactive power, apparent power, power factor, frequency, and operation time-delivering complete insights without external instruments.

4

Flexible Load Patterns (Manual & Auto)

Manual Load:​ Instantly input any target power, and the system loads exactly to that preset value.

Automated Multi-Stage Sequencing:​ Program complex load profiles (e.g., 0% → 25% → 50% → 75% → 100% → 110%) with custom durations for each step-perfect for standardized, repeatable acceptance testing and transient response validation without operator intervention.

5

Advanced Software & Data Management

Stable Communication:​ Photoelectric-isolated RS485 interface ensures strong anti-interference and stable control in harsh industrial environments; USB and RS232 converters are also supported for maximum connectivity.

High-Resolution Data Logging:​ Configurable data collection intervals as fast as 1 second, capturing every detail of transient and steady-state performance.

Historical Query:​ All test data is automatically saved in the software database for easy retrieval, comparison, and predictive trend analysis.

6

Parallel Fleet Testing

Scalable System Validation:​ When multiple load banks operate in parallel, a single software instance centrally manages the entire array-displaying and recording parameters for each individual unit and the aggregated system performance, ideal for large-scale capacity testing.

7

Security Monitoring & Diagnostics

Instant Fault Identification:​ The software visually monitors the working state of the load bank; in the event of an abnormal stop or protection trigger, the system immediately displays the specific reason for rapid diagnosis and troubleshooting.

 

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